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Robotic 7th Axis Ground Rail | D002 Light Duty Short-Stroke Robot Travel Rail System

PRODUCT PARAMETERS

The D002 Light Duty Robot Travel Rail is a high cost-performance 7th axis linear motion system specially developed for industrial robot automation integration.

With a modular short-stroke design (2–4 meters), it is particularly suitable for space-limited workshops, multi-station layouts, and automated production of small-to-medium weldments and handling tasks. By adding linear travel capability to a standard six-axis robot, it significantly improves equipment utilization and enables efficient flexible welding and material handling.

Description
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Description

Product Structure Overview

The D002 Light Duty Short-Stroke Robotic Welding Ground Rail features a modular and compact design, consisting of high-strength aluminum alloy guide rails, a robust steel base, and a precision drive system. The main structure includes:

  • High-Precision Linear Guide System: Heavy-duty ball linear guides that ensure high smoothness and ±0.1mm positioning accuracy within short strokes;
  • Servo Drive System: High-performance servo motor paired with precision reducer, delivering stable power and a maximum travel speed of 1m/s;
  • Flexible Cable Carrier System: High-flex engineering plastic cable chains that protect cables and hoses during high-speed back-and-forth movement;
  • High-Rigidity Base & Mounting Feet: Sturdy steel base with multiple anchor bolt points, providing excellent stability and vibration resistance after installation;
  • Robot Mounting Platform: Standard robot flange interface for quick compatibility with mainstream six-axis welding robots.
floor track
(The floor track shown in the figure does not include the robotic arm.)

Key Specifications

Model: D002  
Rail Length: 2m / 3m / 4m (Customizable)  
Payload:300–1000 kg  
Positioning Accuracy:±0.1 mm  
Max Travel Speed: 1 m/s  
Application: Robotic Welding 7th Axis  

Key Benefits

Flexible Short-Stroke Layout

Optimized for 2–4 meter applications, enabling multi-station automatic switching in limited spaces.

Enhanced Welding & Handling Efficiency

Reduces manual handling and waiting time, improving equipment utilization rate and production takt time.

High Precision & Stable Operation

±0.1 mm positioning accuracy ensures consistent welding trajectories and improved weld quality.

Lightweight Yet High-Payload Design

Achieves 300–1000 kg payload with a compact structure, compatible with mainstream welding and handling robots.

Seamless Robot Integration

Supports synchronized control with major robot brands for unified programming and coordinated motion.

Cost-Effective Automation Solution

Enables welding automation upgrade at a lower cost, especially ideal for small and medium-sized enterprises.

Company Itroduction

Custom Robot Workstations & Laser Systems Manufacturer

Industrial Robotic Automation Solutions

We deliver high-performance robotic automation solutions for modern manufacturing.

Specializing in robot workstations and laser systems, we provide customized solutions for welding, cutting, laser processing, and material handling applications.

With 26+ years of expertise, 40+ patented technologies, and 2,000+ successful projects worldwide, we empower manufacturers to increase productivity, ensure consistent quality, and maximize ROI.

Supported by an experienced engineering team and an ISO-certified production base, we are dedicated to helping our customers stay competitive in a rapidly evolving global market.

Why Choose D002?

The D002 is optimized for short-stroke welding and handling automation. It helps enterprises:

Reduce labor handling and intervention costs

Improve equipment utilization and production efficiency

Achieve higher automation levels within limited space

Obtain better ROI with a lower budget

Payment

  • T/T (Wire Transfer): 30%–50% upfront payment, with the balance paid prior to shipment
  • L/C at Sight (Sight Letter of Credit)
  • Other payment methods are negotiable.

Package

Polybag+Carton box+Wooden case/Pallet, according to customer’s request

Shipping

By air,by express,as customers request.

FAQs

Q1: What applications is the D002 7th axis rail suitable for?
A1: The D002 is designed for short-stroke, multi-station welding applications, especially in space-limited workshops. It is widely used for small to medium automotive components, sheet metal structures, frames, and machinery parts.

Q2: What are the standard lengths of the D002? Can it be customized?
A2: Standard lengths are 2m, 3m, and 4m. Custom lengths are available based on your factory layout, workstation configuration, and workpiece size.

Q3: How much can productivity improve after installing the D002?
A3: In practical applications, it can reduce manual handling and waiting time by 30%–60% and increase arc-on time by 20%–40%, significantly improving overall productivity.

Q4: Do you provide installation and technical support?
A4: Yes. We provide installation drawings, commissioning guidance, operator training, and on-site technical support when required.

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