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Light Duty Dual Flip Welding Station | FZ001 Light Duty Dual Positioner Welding Station

PRODUCT PARAMETERS

The FZ001 Light Duty Dual Flip Welding Station is a cost-effective dual-position flipping platform specially designed for welding robot system integration. It uses a head-tail frame synchronized drive structure to enable alternating flipping of two workstations, greatly improving robot utilization and production takt time. It is an ideal solution for automated welding of small to medium weldments and is particularly suitable for automotive parts, electric vehicle components, and light steel structures requiring efficient multi-angle welding.
Description
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Description

Product Structure Overview

The FZ001 adopts a modular dual-position design. The main components include:

Dual Head-Tail Frame Synchronization System: Two independent head-tail frames for synchronized or alternating flipping, with maximum flipping speed of 90°/s;

High-Precision Servo Drive System: Positioning accuracy ±0.05mm@R350 ensures smooth and precise flipping;

Long Span Working Frame: Standard spans from 2m to 3.5m, suitable for different length weldments;

Heavy-Duty Steel Base: Robust base with multiple anchor points for excellent stability during high-speed flipping;

Robot External Axis Interface: Supports synchronized control with mainstream welding robot controllers.

The FZ001 enables continuous robot welding through dual-position alternating operation, significantly increasing equipment utilization rate. It is a high cost-performance choice for light-duty welding production lines.

Key Specifications

ModelFZ001 (Light Duty Dual Flip Welding Station)
Payload500~1000 kg
Positioning Accuracy±0.05mm @ R350
Max Flipping Speed90°/ s
Acceleration/Deceleration45°/ s²
Standard Span2m / 2.5m / 3m / 3.5m
ApplicationVarious welding applications (automotive parts, EV components, light steel structures, etc.)

Key Benefits

Dual-Position Alternating Operation:

Two workstations flip alternately, allowing the robot to weld continuously without waiting and greatly improving productivity.

High-Precision Synchronization:

±0.05mm@R350 accuracy ensures smooth flipping without shaking.

Fast Dynamic Response:

Maximum flipping speed of 90°/s with 45°/s² acceleration shortens welding cycle time.

Flexible Span Options: 2m~3.5m standard spans adapt to different workpiece lengths.

Seamless Robot Integration:

Supports synchronized control with mainstream welding robots.

Stable and Reliable Structure:

High-strength steel base ensures long-term stable high-speed operation.

Applications

Automotive parts welding production lines

Electric vehicle (e-bike) frames and component welding

Light steel structures and frame welding

Sheet metal and pipe multi-angle welding

Medium-small dual-position robotic welding workstations

Company Itroduction

Custom Robot Workstations & Laser Systems Manufacturer

Industrial Robotic Automation Solutions

We deliver high-performance robotic automation solutions for modern manufacturing.

Specializing in robot workstations and laser systems, we provide customized solutions for welding, cutting, laser processing, and material handling applications.

With 26+ years of expertise, 40+ patented technologies, and 2,000+ successful projects worldwide, we empower manufacturers to increase productivity, ensure consistent quality, and maximize ROI.

Supported by an experienced engineering team and an ISO-certified production base, we are dedicated to helping our customers stay competitive in a rapidly evolving global market.

Why Choose FZ001?

The FZ001 Light Duty Dual Flip Welding Station can significantly improve your welding production line efficiency, helping you:

Achieve continuous robot welding and greatly increase equipment utilization

Shorten production takt time and increase daily output

Reduce manual loading/unloading and waiting time

Realize automated welding upgrade with high cost-performance

Payment

T/T (Wire Transfer): 30%–50% upfront payment, with the balance paid prior to shipment

L/C at Sight (Sight Letter of Credit)

Other payment methods are negotiable.

Package

Polybag+Carton box+Wooden case/Pallet, according to customer’s request

Shipping

By air,by express,as customers request.

FAQs

Q1: What applications is the FZ001 Light Duty Dual Flip Welding Station suitable for?

A1: The FZ001 is suitable for dual-position alternating welding of small to medium weldments. It is especially ideal for multi-angle automated welding of automotive parts, electric vehicle frames and components, and light steel structures.

Q2: How does the dual flip workstation work? Can it really improve efficiency?

A2: Yes. The two workstations can flip alternately. While one station is being welded, the other can be loaded/unloaded simultaneously, enabling continuous robot operation and greatly improving equipment utilization and production takt time.

Q3: Can the standard span be customized?

A3: Yes. Standard spans are 2m / 2.5m / 3m / 3.5m. We can customize the span according to your workpiece length.

Q4: Does the FZ001 support synchronization with mainstream welding robots?

A4: Yes. It can function as a robot external axis and achieve synchronized control with major robot controllers such as Fanuc, ABB, Yaskawa, KUKA, and Estun.

Q5: Do you provide customized solutions and technical support?

A5: Yes. We offer one-stop services from solution design and 3D layout to installation and commissioning, along with long-term technical support and after-sales service.

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REQUEST A QUOTE